Profile Bending Machine
Main characteristics of DETSCH 110 profile bending machine
| Structure name | Performance specifications |
|---|---|
| Three automatic rollers | 1. The three working rolls are all automatic rollers, directly driven by three independent inverter motor motors and three precision planetary reducer, high efficiency, smooth transmission . |
| 2. No motor oil leakage or hydraulic plug jam phenomenon. | |
| 3. Bending stable and efficient, especially when the small radius and spiral bending three-roll at the same time to | |
| the force, no slip phenomenon. | |
| 4. Three-roller frequency conversion can change speed freely, according to the actual bending requirements (such as mold diameter | |
| difference is large), respectively, adjust the three automatic rollers' speed, to avoid uneven force and forced rough synchronization. | |
| Arc structure | 1. Both sides of rollers around the main roller to do the swing arc movement up and down to get bending force |
| 2.Both sides of the rollers swing and lifting without oblique guide rails' wear phenomenon. | |
| 3.Function of pre-bending. | |
| 4.The straight section increases as the roll diameter becomes smaller | |
| Digital display | 1.Displacement accuracy reaches ± 0.1mm. |
| 2. Color touch screen allows the operator to observe and control the molding process. | |
| 3.100 group memory database. | |
| 4.Foot switch + PLC + color touch screen + displacement raster or displacement encoder. Which is great convenience for the operator. | |
| Rollers on both sides of the machine | 1. Both idlers are driven by three cylinders support materials rotary device, to achieve three-dimensional movement (e.g.: up and down, left and right, front and rear), to prevent the asymmetric section of the bending deformation of the distortion. |
| 2. Also can achieve pitch control when the spiral disc bending. | |
| Middle auxiliary roll | 1. Reduced straight line. |
| 2. Increase the effective friction, to prevent the skidding phenomenon when bending small radius and spiral coil. |
Main technical parameter of DETSCH-110 profile bending machine
| Name | Number | Unit | Remarks | ||
|---|---|---|---|---|---|
| three roller roller rotation | Automatic roller D*H | 110*150 | mm*mm | Can increase to φ260*500mm | |
| Max three automatic roller torque | 4850*3 | N*m | Max single automatic roller torque 47420.68N*m | ||
| Three automatic roller drive total power | 13.5 | KW | Single automatic roller drive power 45KW（1450r/min） | ||
| Automatic roller speed | 9.06 | r/min | Can adjust | ||
| Theoretical die diameter | 300 | mm | Can adjust | ||
| lower roller displacement | Lower roller displacement(oil tank)push power | 196.25 | KN | Oil tank φ280*140，pressure 20Mpa | |
| Lower roller displacement positioning precision | ±0.15 | mm | Can add grating ruler,achieve accuracy +0.15mm | ||
| Lower roller displacement speed | 2.95 | M/min | |||
| Can adjust | |||||
| Displacement oil pump motor unit | Motor power | 7.5 | KW | DETSCH keeps the rights to change the machine toll parameters,we can take more advanced technology and structure without damage to machine | |
| Max oil pump pressure | 31.5 | Mpa | |||
| pressure of oil pump | 16 | Mpa | |||
| Oil pump flow | 25 | L/min | |||
| Dimension(L*W*H) | 2300*1500*1800 | m |
Parts of DETSCH-110 profile bending machine
| No. | Name | Manufacturers | Remarks |
|---|---|---|---|
| 1 | Bed-machine steel | Maanshan Iron & Steel Co,.Ltd | |
| 2 | Casting pieces | Maanshan Iron & Steel Co,.Ltd cast steel branch | |
| 3 | Working roller | Maanshan Iron & Steel Co,.Ltd | |
| 4 | Planetary reducer | Hubei Xingxing | Chinese famous brand |
| 5 | Transmission bearings | Haerbin hearing | Spherical Self-aligning |
| Roller bearings | |||
| 6 | frequency conversion motor | Wannan motor | Long-term supporting |
| (3C certification) | |||
| Chinese famous brand | |||
| 7 | Electromagnetic relief valve | Italy BLM | |
| Electromagnetic reversing valve | |||
| One-way speed control valve | |||
| Hydraulic one-way valve | |||
| 8 | Valve assembly | Italy BLM | Overall integration |
| 9 | Oil tank | HAENCHEN | |
| 10 | Man-machine interface (color touch screen) | German SIEMENS | |
| 11 | Programmable Controllers | ||
| 12 | Rotary encoder | German SIEMENS | |
| 13 | Other electrical components | SCHNEIDER | |
| AC contact and ect. | |||
| 14 | Frequency converter | German SIEMENS |
Our Pipe Bending Machine Customers
So far, we have sent our machines to more than 100 countries and regions, such as (Algeria, Argentina, Australia, Bangladesh, belarus, Bhutan, Bolivia, Brazil, Cambodia, Columbia, Congo, the Czech republic, Paraguay, Philippines, Qatar, Russia, Senegal, seychelles, Sri Lanka, Syria, Thailand, Trinidad and Tobago, Uganda, Ukraine, Ukraine, United Arab Emirates, USA, Uzbekistan, Vietnam, etc.)
If you are unable to visit our company during the pandemic, you can always contact us and check a 360-degree video of our factory workshop.
Warmly welcome you to visit us! We hope that the epidemic will end soon.
Best wishes
